About Corten Weathering Steel

Corten (Cor-Ten) Weathering Steel is a type of steel alloy that is designed to develop a unique appearance over time as it is exposed to the elements. It was initially developed in the 1930s for use in railway coal wagons and bridges – in more recent years its distinctive rust-like patina has made it a popular material in architecture, art, and landscaping.

Key features of Corten steel include:

Rust-Like Patina:

As a result of its composition, Corten steel forms a protective layer of rust on its surface when exposed to moisture and air. This patina not only gives it a distinctive appearance but also acts as a barrier against further corrosion, effectively slowing down the rate of decay.

Durability:

Despite its rusty appearance, Corten steel is known for its durability and strength, the outer layer of rust acts as a protective shield, preventing the inner layers from deteriorating as quickly as they would with untreated steel.

Low Maintenance:

Corten Steel requires minimal maintenance compared to traditional mild steel. Once the patina has formed, there is generally no need for painting or additional coatings depending on its application.

Adaptability:

Corten Weathering Steel is versatile and can be used in various applications, including architectural elements like building facades, bridges, retaining walls, planters, sculptures and more.

Environmental Benefits:

Because of Its long lifespan it is often considered an environmentally friendly choice, it therefore reduces the need for frequent replacements and its ability to develop a stable patina without the need for ongoing painting or coatings reduces the use of additional materials.

Initial Appearance:

When newly manufactured, Corten Steel appears similar to regular mild steel with a dark grey colour before the rusting process which can take some time to develop the desired patina depending on the location, atmosphere etc.

It is important to note that the rust run-off from Corten Steel can stain surfaces, so proper drainage and consideration of surrounding materials are essential when using it in various applications.

Overall, the unique aesthetic and functional properties of Corten Steel have led to its popularity in a wide range of design and artistic contexts, making it a sought-after choice in architecture, structural, marine, and decorative uses for those looking to incorporate an industrial and weathered look into their projects.

Corten is resistant to rain, snow, ice and general weather reducing the need to use painted or powder-coated finishes.  When forming an oxidised layer Corten will produce a dark brown to orange brown appearance when fully weathered.

Corten Steel Cladding
Corten Screen

More about Corten

A588 and A606-4: Your Weathering Steel Options

Corten Steel A588 and A606-4 are both prime examples of Weathering Steel. A588 is readily available in Plate form starting at a thickness of 5mm and above, whereas A606-4 is ideally suited for thicknesses below this range.

Welding Corten: Can It Be Done?

Absolutely! Corten and Weathering Steel can be expertly welded using welding wire or rods with a tensile strength matching that of the base metal. Corten typically boasts a tensile strength of 68-78 KSI. To ensure the best results, we recommend welding Weathering Steels of the same type and grade to prevent any undesirable reactions between different metal types.

Corten Steel or Galvanised and Plastic-Coated Roofing

As a resut of its unique composition, Corten Steel sets itself apart containing Copper, Chromium, Manganese, and Nickel. While this makes Corten a slightly more premium choice compared to Mild Steel, it is worth noting that Corten naturally resists the corrosive effects of weathering. It does this by developing an oxidized coating that creates a striking dark brown patina over the metal. This patina acts as a protective barrier, eliminating the need for painting or additional coatings. Say goodbye to frequent maintenance hassles!

Choose from complete Corten Coils and Flat Sheets or opt for pre-formed corrugated Corten Panels for your roofing needs.

Underlay Tips for Corten Roofing and Facades

For optimal performance we recommend using a high-temperature underlay in conjunction with Corten material for your roofing and facade projects to ensure the durability and care for your product.

Addressing Rust Run-Off and Staining

During the oxidation process rust run-off can potentially cause staining to other materials and fittings and it is therefore advisable to plan proper run-off control measures when working with Corten materials which can be hidden or incorporated into your design.

Seamless Aesthetics with Color-Matched Fixings

Elevate the visual appeal of your Corten Weathering Steel project with color-matched fixings. Screws, bolts and fixings for Corten can be customised with powder-coated heads to seamlessly blend in with your chosen Corten Weathering finish.

For any further enquiries or assistance do not hesitate to reach out to us – we’re here to help you make the most of Corten Weathering Steel for your projects.

Corten Sheet & Plate

Corten Steel Sheet can be provided in thicknesses ranging from 0.7mm up to Corten Plate with thicknesses of 127mm (5″) tailored to your specific design needs with thicker products available made-to-order.

CORTEN COIL OR FLAT SHEETS?

Corten Coil is typically used when a thinner gauge is necessary for shaping the material into panels.  Corten Flat Sheets have a wide, somewhat endless, range of applications from landscaping to architectural and construction projects.

CLEARCOAT FINISHES FOR ARCHITECTURAL APPLICATIONS

Corten sheets and various Corten sections can undergo treatment with a variety of Clearcoats. Our Clearcoat Finishes’ encompass 2-pack and Cellulose Clear Coats to Crystal Epoxy and others depending on the appearance, finish, use, installation location and various factors.

Before applying a Clear Coat it is imperative that the Corten patina fully oxidizes and any moisture from the Corten is allowed to naturally dry or be removed. Failure to do so may affect the adhesion and final appearance of the clearcoat.

We strongly advise conducting a test of your Clearcoat on spare material prior to applying it to finished products.

 

Corten Planter
Corten Steel
DOES CORTEN COME PRE-RUSTED?

No, Corten is initially supplied with a standard black/grey finish, which naturally oxidizes over time. For architectural applications this process can be accelerated using a finishing accelerant, which is particularly useful for internal use of architectural Corten.

WHAT IS THE CORTEN & WEATHERING STEEL LIFESPAN?

The lifespan of Corten and Weathering Steel is not fixed and varies depending on factors such as the surrounding environment, installation conditions and material thickness.

CORTEN A & B

CORTEN A corresponds to grade A 242 whereas CORTEN B corresponds to grade A 588.

ARE THERE VARIOUS CORTEN SECTIONS AVAILABLE?

Yes! Corten is accessible in various forms including:

  • Corten Tube
  • Corten Pipe
  • Corten Box
  • Corten Channel
  • Corten Bar
  • Corten Beam
  • Corten Column
  • Corten Coil
  • Corten Mesh
  • Corten Weldmesh
  • Corten Perforated Sheet

CUSTOMIZED CORTEN & PERFORATED CORTEN

Corten can be tailored to your specifications in Perforated and Mesh forms, as well as in Corten Expanded Metal. These can be provided in standard dimensions or designed to meet your unique requirements.

Contact us for more information on our range of Corten.